How to Repair Bifold Door Top Roller Guide
If your bifold door is sticking it's likely they need some maintenance. They might require cleaning or lubricated, or even adjusted. The problem could be caused by loose bolts on the top pivot or by the top guide roller.

This kit includes all the hardware you need to restore your bi-fold wardrobe door system to its optimal performance.
Take the door off
It may appear complicated and difficult to set up a set of bifold internal doors, but for those who are DIYers with some experience, it's actually quite easy. The frame isn't the problem however, getting the doors to close and fold smoothly is. As bifold doors are complex machines, they may need some tuning to keep working properly. It could be as simple as tightening a screw, or as complicated as removing and replacing the pivot pin or roller.
You can usually resolve these issues with just a few minor adjustments, without having to remove the doors. You may find that your bifold doors are sliding and scraping the floor or bouncing off the track. In order to fix these issues, it isn't difficult. With three easy steps your bifold doors can be back on track in the blink of an eye.
The most frequent issue that internal bifolding doors face is that they slide out of alignment. This can be due to loose screws, holes in the anchor/pivots or an unaligned bifold door. The majority of the time it can be fixed by making a few minor adjustments. However, if bifold door seal repair isn't moving at all, you may need to replace it.
To remove the door, you'll need a screwdriver and possibly two pliers (to aid in loosening any pins that are tight to pivot). The screwdriver is used to disengage the locking levers at the bottom pivot bracket. The pliers are used for removing the pin.
After the top roller has been removed, you can lift the door, turn it down and remove it from its track and pivot brackets. It is usually a simple procedure, but you need to be careful to not let the door strike the door frame. Then, you can sand down the edges of the door to smooth it. You can then paint or refinish the door if necessary.
Remove the Roller Guide
This spring-loaded roller guide is mounted on the top edge of the bifold door to assist in smooth operation. It is made to work with Kenna frames, and can fit door panels ranging from 1 inch to 1-3/8 inch thick. It is made from steel, nylon and plastic components and can replace a damaged or worn-out guide.
Remove any screws holding the roller guide in place with the screwdriver. Make use of your hands to gently lift it off the frame. This might take some effort, so have someone else help you keep the door in place while you remove it.
After removing the guide, carefully cut the remaining finish off the foot of the guide using a razor to separate it from the blank rod. This will make it easier to remove and will protect the new guide foot. Be cautious when doing this as the foot is extremely sharp and could cut or nick your fingers.
It is possible to use some force to remove the guide, but you must be careful not to chip or break the foot. Once you have separated the guide from the rod blank, be sure to get rid of all the epoxy and threads that remain in the place the guide was attached. This will help prevent any future problems with the guide.
After removing the previous guide, you can test the replacement by putting it in its permanent position. Make a few turns using masking tape or guide tubing in order to hold it in position. This will allow you to double-check the alignment of your guide and spacing to ensure that everything is properly set up. This is essential to avoid any issues in the future regardless of whether you are using the CRB Spine Finder & Deflection System or simply eyeball it.
The final step is to replace the door. If the guide is in the correct position and is working in the correct way, then you can proceed. Make sure to replace and tighten any screws or pins that you removed or loosen.
Take the Bottom Pivot off.
Bifold doors can be a stunning addition to a home, but they may require to be tweaked or adjusted to ensure they are in good condition. While some of the less critical issues can be fixed with the doors in place, others will require them to be removed. This guide will teach you how to remove the bifold internal door pins, rollers and pivots.
Gathering your tools is the first step. Putting everything together prior to time will make it easier later on in the project. You'll require a screwdriver, pliers and maybe a wrench. You can buy an assortment of basic tools at your local hardware store for a reasonable cost. It's important to have some wood glue on hand. This is useful when you need to fix the rollers into their place.
Once you've got your tools, start by opening the bifold doors. Then, you'll need to loosening the top track bracket with your screwdriver. Once it's loose the door should be free to slide off the top track completely. It could take a little few jigglings but it should be able to pop right off the track.
The next step is to remove the pivot at the bottom from the frame. This should be done from the outside of your home Be sure to close any interior doors that are open. This will be a lot easier than trying to work from the inside. If the bottom track is in good shape it will be possible to just lift up the door and take off the track.
If the track is damaged, you'll need to replace it. You can get replacement tracks for both bifold doors as well as swinging closet doors from your local hardware store. If the track is seriously damaged, you may need to replace it completely.
Now that your track is repaired or replaced You'll need to test the doors for the proper operation. Make sure they're able to move smoothly in and out of position. You should also ensure that the edges of the door are parallel to the frame when it is closed. If they're not, you'll need to readjust the top pivot bracket and tighten or loosen the bottom set screw until the edge of the door coincides perfectly with the frame.
Replace the Roller
If they are installed properly the bifold doors can easily enclose pantries, laundry rooms and closets. They are made up of two panels that are hinged and open up on tracks that are positioned in the top of the frame. Over time, the roller guide bearings could wear out, causing the doors to bow and rub against the floor. Replacing the guide roller takes only a few minutes and basic tools.
The first step is to remove the guide for the roller from the door panel. The pivot bolt at the bottom must be removed and the screw that holds the guide to the top of the door panel needs to be removed. After the guide has been removed, lift the door panel up and off its track. Next, loosen the nut that holds the top pivot bolt, and employ the wrench to pull it out of the hole in the top header of the door frame.
A replacement top nylon roller guide that has a 7/8 inch diameter wheel and a steel base is available from Stanley, Cox or Acme. It is mounted on the top of bifold doors which are 1 to 1-3/8 inches thick. It is spring-loaded and adjusts automatically in the upper track to ensure smooth sliding.
Bifold doors can also scrape against the floor when it closes and opens. This can occur after adding carpet or other flooring materials that require the doors to be raised to allow for adequate clearance. Removing the bottom pivot adjustment screw and loosening the top track's mounting screws and moving the anchor/pivot pin typically enough to resolve this issue.
A set top roller with new guides is a cost-effective solution to the problem of your bifold doors being difficult to operate. They're usually available at your local hardware store in the door section, but they're also available on the internet from a variety of vendors. You will also need a squeeze-clamp and a small container Elmer's wood adhesive, that is sold in large box stores. The clamp is used to keep the repair area shut after the glue has been inserted and dried.